Assembly systems that measurably increase your productivity

Automated assembly systems are your key to greater competitiveness. They enable you to permanently reduce production costs by reducing manual, error-prone processes. At the same time they significantly increase your output and product quality. The result for you: a more economical production, more satisfied customers and a stronger market position.

An assembly system from esmo automation reduces your costs on several levels. It reduces the need for expensive manual interventions, minimises expensive scrap through highest precision and optimises the material flow. Through high efficiency you produce more in less time, which directly reduces your unit costs and increases your profitability.

Highly adaptable — that is precisely where our core expertise lies. Our assembly systems accommodate many variants on a single machine, often in-line, without modifications or tool changes. Thanks to intelligent workpiece carriers, you can respond flexibly to new customer requirements or product changes without having to invest in new systems every time. Our reference project from the automotive supply industry shows what this looks like in practice: different sensor types, one system, type-specific packaging. This gives you maximum flexibility for the future.

Your product quality is our top priority. We integrate state-of-the-art testing technologies such as image processing and sensor technology directly into the assembly process. This means for you: errors are detected immediately and not only at the end of the production chain. In addition, continuous process data monitoring ensures 100% traceability. You not only get a better product, but also the seamless proof of this.

This question is crucial for your investment planning. The costs depend on your specific requirements – such as the degree of automation, the complexity of the processes and the cycle time. Instead of giving you a blanket price, we offer you something better: a transparent and honest consultation. Together we analyse your goals and develop a concept that ensures you the maximum return on investment (ROI). You receive a clear cost breakdown that provides you with a secure decision-making basis.

We know that time is money for you. Therefore, we optimise the entire process for you. Through an upstream virtual commissioning, during which we digitally simulate the system, we drastically shorten the actual commissioning time at your site. This gives you maximum planning reliability and ensures that your production starts as quickly as possible and you benefit from the advantages sooner.

Yes, absolutely. Industries such as the semiconductor industry and battery manufacturing are among our core competencies. You benefit from our many years of experience in designing highly precise and process-secure assembly systems that are also suitable for clean-room conditions. You receive a solution that not only meets the extremely high requirements for accuracy, cleanliness and quality in your industry, but exceeds them.

Your production reliability is our top priority. With remote diagnostics, we can resolve many faults immediately via a digital connection — without the need for an on-site visit and without waiting. For everything else, our global service team is available with rapid response times to minimise downtime. We also support you with maintenance concepts and framework agreements throughout the entire life cycle of your system. You are not just investing in a machine, but in the assurance that your production will run reliably.

Yes, and that is a decisive advantage for your future security. Our systems are built modular and scalable. This means for you: you can start with a smaller, semi-automated solution and easily expand it when your demand grows. This way your investment remains valuable in the long term and adapts flexibly to your company’s development.

You receive everything from a single source with us. Our experienced engineering experts plan your system in close partnership with you. After commissioning we don’t leave you alone: you and your employees receive methodical and practice-oriented training directly on the new system. This ensures that your team can operate the system confidently from the very beginning and you can exploit the full potential of your new production solution.

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Yes. On our assembly systems, changing variants is a configuration task, not a programming task. Your operator can change recipes, parameters and machine variants directly via the browser-based user interface — no new PLC code is required. This shortens every variant changeover, reduces engineering costs and makes you independent of external programming capacity. Your operator manages the variant, not the programmer.
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Yes. EU Machinery Regulation 2023/1230 will apply from January 2027 and will tighten requirements relating to documentation and traceability, among other things. Our systems log every operator action and parameter change with a timestamp and user identification — the audit trail is an integral platform feature, not an additional package purchased from a third party. This means that providing the required evidence becomes a configuration task rather than an integration task for you, and you will not be procuring a system today that needs to be retrofitted in 2027.

In semi-automated assembly systems, people perform individual process steps — typically loading or unloading components — while the system automates the remaining steps. Fully automated assembly systems, by contrast, operate throughout the entire process without manual intervention: from feeding and joining through to inspection and packaging. Which level of automation is economically viable for you depends on production volume, cycle time and the range of variants. Since our systems are modular in design, the transition from a partially automated cell to full automation remains open at all times.